What is carbide end mills used

Carbide end mills are used for cutting, shaping, and removing material from a wide range of materials, including metals, plastics, and composites. They are commonly used in manufacturing and metalworking industries to create precise shapes and dimensions on workpieces.

How do carbide end mills work?

Carbide end mills are designed to rotate and spin at high speeds while they come into contact with the material being cut. As they spin, they use sharp edges and cutting teeth to remove material from the workpiece, leaving behind a precise shape or profile.

What are the benefits of using carbide end mills?

Carbide end mills are known for their durability and long life. They can also achieve precise cuts and high machining speeds, making them ideal for high-volume production environments.

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Carbide End Mills

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MOQ : 1-5 Unit

Carbide End Mills Specification

Shape
Cylindrical with Sharp Cutting Edges

Features
High Wear Resistance, Excellent Surface Finish

Cutting Capacity
Suitable for High-Speed Milling

Length
50 mm to 150 mm

Coating
TiAlN (Titanium Aluminum Nitride)

Cutting Accuracy
High precision 0.01 mm

Operation Type
Dry & Wet Cutting

Machine Type
Milling Machine, CNC

Usage
Industrial

Cutter Type
Flat End / Ball Nose

Material
Carbide

Coating Type
TiAlN

Cutting Force
Low due to optimized geometry

Tool Type
End Mill

Operate Method
Manual or CNC Machine

Cutting Speed
200-400 m/min (depending on material)

Hardness
Up to 92 HRC

Product Type
Carbide End Mills

Diameter
1.0 mm to 20.0 mm

Maximum Torque
Varies by diameter, up to 5.0 Nm

Processing Type
Finishing & Roughing

Helix Angle
30° - 45°

Standard
DIN/ISO Standard

Surface Finish
Polished

Blade Size
Up to 100mm length; diameter as specified

Tolerance
±0.02 mm

Shank Type
Straight Shank

Application
Suitable for Steel, Cast Iron, Stainless, Non-ferrous metals

Number of Flutes
2/4 Flutes (as per requirement)

Carbide End Mills Trade Information

Minimum Order Quantity
1-5 Unit

Supply Ability
100 Units Per Week

Delivery Time
1 Week

Sample Available
Yes

Sample Policy
Sample costs shipping and taxes has to be paid by the buyer

Packaging Details
Plastic Boxes

Main Domestic Market
All India

Certifications
MSMED Certified.

About Carbide End Mills

Since 2008, we are highly indulged in manufacturing and supplying an outstanding range of Carbide End Mills. The offered products are manufactured at our state-of-the-art production unit by utilizing quality-tested carbide and contemporary technology under the guidance of our professionals in compliance with set industry norms. These products are known as milling cutter and are used in industrial milling applications. In addition, we offer these Carbide End Mills to our clients at market-competent prices.

Features:

Durability
High strength
Easy installation
Abrasion resistance

We are dealing only in Delhi / NCR Region.

FAQs:

Q: What is carbide end mills used ?

A: Carbide end mills are used for cutting, shaping, and removing material from a wide range of materials, including metals, plastics, and composites. They are commonly used in manufacturing and metalworking industries to create precise shapes and dimensions on workpieces.

Q: How do carbide end mills work?

A: Carbide end mills are designed to rotate and spin at high speeds while they come into contact with the material being cut. As they spin, they use sharp edges and cutting teeth to remove material from the workpiece, leaving behind a precise shape or profile.

Q: What are the benefits of using carbide end mills?

A: Carbide end mills are known for their durability and long life. They can also achieve precise cuts and high machining speeds, making them ideal for high-volume production environments.

Exceptional Performance for Industrial Milling

These carbide end mills provide outstanding machining reliability, whether used for finishing or roughing. The sharp, cylindrical cutting edges, optimized geometry, and high-quality TiAlN coating combine to minimize cutting force and increase tool lifespan, even at elevated speeds. Choose between flat end or ball nose types to suit your specific milling needs.

Versatile Application Across Multiple Metals

Suitable for steel, cast iron, stainless steel, and non-ferrous metals, these end mills excel in both wet and dry cutting conditions. Their polished surface and precision manufacturing to DIN/ISO standards ensure consistent results, no matter the workpiece material or milling method.

FAQs of Carbide End Mills:

Q: How do the number of flutes affect carbide end mill performance?

A: The choice between 2 and 4 flutes depends on your application; 2-flute mills are better for rapid chip removal in softer or non-ferrous metals, while 4-flute options provide smoother finishes and enhanced rigidity for steel and harder materials.

Q: What is the benefit of a TiAlN coating on these end mills?

A: TiAlN (Titanium Aluminum Nitride) coating offers superior hardness and heat resistance, enabling efficient high-speed milling and extending tool life, especially during dry cutting operations.

Q: When is it best to use these carbide end mills for finishing or roughing?

A: These end mills are suitable for both finishing and roughing. The precise geometry and tolerance enable high accuracy in finishing, while the robust carbide construction supports aggressive roughing on tough materials.

Q: Where can these carbide end mills be used?

A: They are ideal for industrial applications and can be utilized in CNC or manual milling machines on steel, stainless steel, cast iron, and non-ferrous metals, facilitating a wide range of machining tasks.

Q: What process do these end mills support in terms of cutting accuracy and speed?

A: These tools enable high-speed milling at cutting speeds ranging from 200-400 m/min, with cutting accuracy up to 0.01 mm, making them suitable for demanding industrial environments that require precise results.

Q: How is tool wear minimized during operation?

A: High wear resistance is achieved through optimized geometry, precise manufacturing tolerance (0.02 mm), and TiAlN coating, reducing cutting force and maintaining an excellent surface finish over prolonged usage.

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